The main requirement in unit testing is to ensure that the software is fully tested at the function level and that all possible branches and paths are taken through the software. In recent years we have conducted about 25 assessments using iec 61508 or iec 61511, working mainly to safety integrity level sil 2, but on some occasions to sil 3. Sil comp the complete sil compliance software suite. A sis is composed of a separate and independent combination of sensors, logic solvers, final elements, and support systems that are designed and managed to achieve a specified safety integrity level sil. This software safety training course enables participants to understand and apply the principles of functional safety to the development and assessment of safetyrelated software systems, to the iec 61508. Cantata has been certified as a class t2 tool fulfilling the requirements of iec 61508 3 subclause 7.
The demand to design safer industrial systems, reduce manufacturing downtime and maximize the lifespan of equipment increases functional safety design requirements to meet standards such as iec 61508, iso 849, iec 61800 and iec 60730. With same course structure ensuring continuous learning. However, they convey the same intent and both should be. Iec 61508 is an international standard for the functional safety of electrical, electronic, and programmable electronic equipment. Our industries manage functional safety according to the standard iec 61508 that covers functional safety of electrical, electronic andor programmable electronic safetyrelated systems. Iec 61508 certified sil verification module ensures compliance with iec 61508 iec. And it provides methods for reducing risk and ensuring safety across product lifecycles. Main st, sellersville, pa 18960 page 6 of 24 1 purpose and scope this document describes the iec 61508 functional safety assessment of the. Instrumented protective systems sil classification and. The assessment of the fmeda, done to the requirements of iec 61508 and iso 849, has shown that the precision sensors w series pressure switch can be used in a high demand safety related. The functional safety standards include iec 61508 for the general industry and iso 26262 for road vehicles. Performs calculations in accordance with iec 61508 61511 routes 1h 2h taking into account the three sil requirements of the standard systematic capacity, probability of failure and architectural constraints.
The iec 61508 functional safety standard applies to all industry sectors and covers the complete lifecycle of a product. Iec 61508 and iec 61511 assessments some lessons learned. The functional safety assessment was performed to the require ments of iec 61508, sil 3. Its the umbrella functional safety standard and the source for industryspecific standards. We present here some of the lessons learned and offer advice to those either specifying and using sil rated systems or those requiring certification for components intended for use by safety functions.
En iec 62061 assess risks with the safety integrity level. However, experience with using them at sil 3 has given the authors confidence that these templates can be used at sil 3 subject to certain conditions, including. Cass toes for element and subsystems sil capability assessment to iec 61508 2. In the functional safety standards based on the iec 61508 standard, four sils are defined, with sil 4 the most dependable and sil 1 the least. According to iec 61508, the sil concept must be related to the dangerous failure rate of a system, not just its failure rate or the failure rate of a component part, such as the software. The standard requires that hazard and risk assessment be carried out for bespoke. Both stages are based on interviews and examination of the methods and the products for. A full iec 61508 safety case was prepared, using the exida safetycasedb tool, and used as the primary. It should be noted that the sil assessment report needs to be finalised and approved by client before petrorisk can proceed with sil verification. The assessment of the fmeda, done to the requirements of iec 61508 and iso 849, has shown that the precision. Safety integrity level sil is defined as a relative level of riskreduction provided by a safety. These templates cover the assessment of devicelevel software, such as the embedded software and configuration measures generally found in intelligent transmitters, plcs, and products of similar complexity to iec 615083.
Its worth noting that en 61508 has not been harmonised. Sils and software pg bishop adelard and centre for software reliability, city university introduction the sil safety integrity level concept was introduced in the hse health and safety executive pes programmable electronic system guidelines and subsequently extended in the development of iec 61508. Iec certification kit for iso 26262 and iec 61508 matlab. The assessment of the fmeda, done to the requirements of iec 61508, has shown that the temperature transmitter pr5435 pr5437 can be used in a high demand mode demand rate is less than once per 100 minutes safety related system in a manner where the pfh is within the allowed range for sil 2 hft 0 according to table 3 of iec 615081. A full iec 61508 safety case was prepared exidausing the safetycasedb tool as the primary audit tool. Excel tool for sil verification of safety instrumented functions. It describes the implementation of safetyrelated electrical control systems on machinery and examines the overall lifecycle from the concept phase through to decommissioning. Software lifecycle compliance to iec 61508 3 the assessment did not cover the systematic software lifecycle to iec 61508. Cantata has been classified as a tool confidence level tcl 1 tool, and is usable in development of safety related software according to iec 61508. This course provides a general overview of functional safety, safety integrity levels sils and the iec 61508 standard and explains the widereaching implications of iec 61508 for all those involved in the product realisation process. A full iec 61508 safety case was prepared using the exidasafetycase tool as the primary audit tool.
The standard en iec 61511 defines the minimum requirements of safetyrelated systems in the process industry. No guidance on level of rigour for this toe against sil see technical note on use of sub contractors cass common schedules. The safety life cycle from iec 61508 is shown in figure 2. The assessment of the fmeda also shows that the one series safety transmitter meets the requirements for architectural constraints of an element. Sil verification, silver, safety integirty level verification, iec 61508. To accommodate this iec 61508 has four safety integrity levels sil 1 4, with sil 4 representing projects with the most rigorous safety requirements. A full iec 61508 safety case was prepared using the exida safety case tool as the primary audit tool. Its apparent speed of production, the cheapness of its reproduction, and the ease with which it facilitates the introduction of new facilities, made it more attractive than purely hardware solutions.
Thus, sil assessment software sil calculation software should also be aligned with. It includes requirements based on safety integrity level sil 1, sil 2, sil 3, sil 4. It describes the implementation of safetyrelated electrical control systems on machinery and examines the overall lifecycle from the concept phase through to decommissioning in contrast to en 61508, en iec. We present here some of the lessons learned and offer advice to those either specifying and using sil. Its apparent speed of production, the cheapness of its. Iec 61508 provides a framework for safety lifecycle activities. In accordance with international standard iec 61508 61511, the average probability of failure on demand pfdavg of each safetyinstrumented function will be determined. The assessment has demonstrated that the product is supported by an appropriate functional safety management system that meets the relevant requirements of iec 61508 1. This standard is used to define the requirements of safety systems in plant safety. Safety integrity level software sil software synergi plant dnv gl. We support companies in developing and manufacturing safetyrelated products and systems according to iec 61508, iec 61511 and product or application specific standards such as iec 61800, iec 61496, en 298, en 611, en 81, iec.
This software safety training course enables participants to understand and apply the principles of functional safety to the development and assessment of safetyrelated software systems, to the iec 61508 standard. Safety integrity level sil functional safety in accordance with en iec 62061 en iec 62061 represents a sectorspecific standard under iec 61508. Software lifecycle compliance to iec 61508 3 the assessment did not cover the systematic software lifecycle to iec 61508 3. Examples of methods for the determination of safety integrity levels. Home software reliability workbench iec 61508 safety instrumented. The functional safety assessment was performed to the requirements of iec 61508, sil 3.
Assignment of sil is an exercise in risk analysis where the risk associated with a. Sira conducted 23 assessments of iec 61508, working mainly to safety integrity level sil 2 or 3. Here, we give an overview of the safety standard and safety integrity level sil basics plus compliance tips for software development teams. The standard iec 61508 is used by manufacturers to certify their products sensors, plcs and final elements and it is also the standard that serves as a basis for developing other specific standards for. The first of these shown below is for systems operating in the low demand mode of operation, displaying the associated average probability of. Automated software testing iec 61508 certification qasystems. Iec 61508 training and certification course provider in india. Sifpro software ensures good engineering practices for the application of safety instrumented functions being fully compliant with iec 61508 61511. Iec 61508 training and certification course provider in. A full iec 61508 safety case was created using the exida safety case tool, which also was used as the primary audit tool. Iec 61508 certification programs are operated by impartial third party. The functional safety assessment was performed to the sil 3 requirements of iec 61508.
A clearer understanding of what is required of assessors and developers of software is needed. Iec 61508 software safety training course 2 days training purpose. A key component of iec 61508 is the safety integrity level sil analysis. Iec 62061 sil conclusions nota safetyrelated plcs, safety bus, actuators, safety light curtains and in general all complex safetyrelated devices with integral programmable logics and embedded software, if used to build a srecs, shall comply with the requirements of the appropriate product standards if applicable and with iec 61508. Qualify code generation and verification tools for iso 26262, iec 61508, en 50128, iec 61511, and iec 63204. The assessment of the fmeda, done to the requirements of iec 61508, has shown that the 2051 pressure transmitter with 420ma hart can be used in a low demand safety related system in a. Safety integrity level software sil software synergi. It is based on iec 61508, but has been tailored to the process industry. Software written in accordance with iec 61508 may need to be unit tested, depending up on the sil level it needs to achieve. As such it is the main standard on the functional safety of control systems. Jan 31, 2019 iec 61508 is the main functional safety standard. Companies all over the world use sifpro as the strategic sil assessment software tool for safety integrity level sil assessments. The standard adopts a risk based approach to calculate the required sil, which represents the probability of failure on demand of the target system.
Iec 61508certified sil verification module ensures compliance with iec. The assessment of the fmeda, done to the requirements of iec 61508, has shown that the 3051s 420ma hart pressure transmitter can be used in a low demand safety. If product systematic capability is sil 3, the development process considered meets iec 61508 sil 3 requirements, therefore product can be used in sil 3 applications. This standard started in the mid 1980s when the international electrotechnical committee advisory committee of safety iec acos set up a. Iec 61508 understanding functional safety assessment. Cass has already developed templates for components known as type 1 systems, which focuses on the hardware. This section then goes on to describe key concepts, such as safety integrity level, and where they come from, explains the need for such a methodology, and describes previous work in the area of machinery risk assessment.
In this paper we present some of the lessons we have learned. These standards define the appropriate safety lifecycle and safety integrity levels sils, develop hardware and software and provide a safety analysis with supporting confirmation measures and processes. Iec 61508 is an international standard published by the international electrotechnical. However, rather than the en 61508 series, application of en 62061 or en iso 84912 is recommended for end users or system integrators for determining safety levels, as they are much less complex. Calculates the sil safety integrity level of the sif taking into account the three requirements contemplated in iec 61508 iec 61511 standards systematic capability, probability of failure and architectural constraints. Definition of the dangerous failure modes by safety analysis is intrinsic to the proper determination of the failure rate.
A full iec 61508 safety case was prepared, using the exida safetycasedb tool, and used as the primary audit tool. The functional safety assessment was performed to the requirements of iec 61508, sil 2. A key component of iec 61508 is the safety integrity level sil. Tt architectures are highly recommended for systems of safety integrity level sil 2 or above. A basic guide may 2004 the safety integrity of the safety function will depend on all the equipment that is necessary for the safety function to be carried out correctly, i.
Iec 61508 defines four sil levels, with sil 4 providing the highest level of safety performance. Sil software supporting iec 61508 our industries manage functional safety according to the standard iec 61508 that covers functional safety of electrical, electronic andor programmable electronic safetyrelated systems. Framework, definitions, system, hardware and software requirements part 2. It should be noted that the safety life cycle as drawn in the isa84. En iec 62061 represents a sectorspecific standard under iec 61508. The exsilentia software suite is made up from a collection of bestinclass tools that. Iec 61511 requires a management system for identified sis. What is iec 61508 iec 61508 provides a framework for safety lifecycle activities. Iec 61508 and iso 849 assessment precision sensors. Tt software architectures provide a highlyeffective way of meeting iec 61508 requirements.
The functional safety assessment was performed to the requirements of iec 61508. Iec system of conformity assessment schemes for electrotechnical equipment and components. Lessons learned in functional safety, iec 61508 isa. Iec 615083 software assessments lessons learned since 2010. Companies all over the world use sifpro as the strategic sil assessment software tool for safety integrity level sil assessments and. Iec 61508 software safety training course 2 days training. The primary audit tool was a full iec 61508 safety case, prepared using the exida safety case tool. Sil analysis is a powerful methodology for functional safety, measuring the required. Overview of functional safety, sil and iec 61508 silmetric. Machinery safety iec 62061 or iso 849 sil determination studies. The architectural constraints table can be selected according to route 1h iec 61508 or route 2h iec. Independent functional safety assessment, iec 61508. Effortless report generation including sil determination, sil verification and sil.
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